Leading manufacturer & exporter of Reclaim Rubber in India

At Sapphire Reclaim Rubber PVT. LTD., We manufacturer whole tyre reclaim rubber with the brand name "SAPPHIRE". The row material used is used nylon tyre and radial tyres. It is manufactured in 4 grades. Course Grade, Fine Grade, Superfine Grade and HT Grade. It has variety of applications such as in manufacturing NR inner tubes, Cycle Tyres, Molded Small Rubber Products etc.

Applications

  • Truck Tyre
  • Tread Rubber
  • Rubber moulded Components
  • Cycle Tyre
  • Rubber Mats
  • Battery Containers

Source

Nylon Tyre and Radial Tyre

Production Process

The Whole Tyre scrap is collected from a network of approved suppliers and is further segregated to ensure only the Whole Tyre material is taken for reclaiming. The entire process is divided into two phases. In the first phase, the scrap is passed through a number of stages to ensure that it is free of contaminants.

In second phase the material is depolymerized and filtered with screens from 60 to 100 Mesh for metal impurities through straining and then further refined for crushing the rubber granules by the means of refining process with high quality rubber refiners to get the original depolymerized Whole Tyre reclaim rubber at the end.


Whole Tyre Reclaim Rubber - Material Safety Data Sheet (MSDS)


Specifications

PROPERTIES UNITS GRADE-SF GRADE-F GRADE-M GRADE-
HTR
LIMITS LIMITS LIMITS LIMITS
PHYSICAL PROPERTIES
MOONEY VISCOSITY ML (1+4)@100C 35 - 55 35 - 55 35 - 55 40 - 60
HARDNESS Shore A 55 - 65 55 - 65 55 - 65 55 - 65
TENSILE STRENGTH kg/cm2 40 Min. 40 Min. 40 Min. 75 Min.
ELONGATION AT BREAK % 200 Min. 200 Min. 200 Min. 250 Min.
SPECIFIC GRAVITY gm/cc 1.14 ± 0.03 1.14 ± 0.03 1.14 ± 0.03 1.14 ± 0.03
CHEMICAL PROPERTIES
CARBON BLACK % 18 - 27 18 - 27 18 - 27 18 - 30
ASH CONTENT % 6 - 10 6 - 10 6 - 10 9 Max
ACETONE EXTRACT % 6 - 16 6 - 16 6 - 16 6 - 16
VOLATILE MATTER % 1 Max. 1 Max. 1 Max. 1 Max.
RUBBER HYDROCARBON % 47 Min. 47 Min. 47 Min. 48 Min.
Curing
20min @140°C  
Reclaim Rubber 200
Steric Acid 2
ZnO 5
Sulphur 3
MBT 0.5
Dpg 0.20