Leading manufacturer & exporter of Reclaim Rubber in India

At Sapphire Reclaim Rubber Pvt. Ltd., we manufacture and supply Butyl Reclaim Rubber in the name of our brand SAPPHIRE. Our manufacturing plant in Rajkot, Gujarat, India, Is known for its environment-friendly production of Butyl Reclaimed Rubber. Our products can be relied upon for use in a variety of verticals like automobile tubes, tire inner liners, hoses, sound dampers, adhesives, and a wide range of rubber-moulded goods.

Applications

  • Butyl Inner Tubes
  • Tire Inner Liner
  • Adhesives, Cables
  • Hoses, Black Colored Rubber Products

Source

Butyl rubber based automotive tubes

Production Process

The Butyl scrap is collected from a network of approved suppliers and is further segregated from foreign contamination to ensure only the Butyl material is taken for reclaiming. The entire process is divided into two phases. In the first phase, the scrap is passed through a number of stages to ensure that it is free of contaminants.

In second phase the material is depolymerized and filtered with screens from 60 to 100 Mesh for removing metal impurities through straining process and then further refined for crushing the rubber granules by the means of refining process with high quality rubber refiners to get the original depolymerized Butyl reclaim rubber at the end.


Butyl Tube Reclaim - Material Safety Data Sheet (MSDS)


Specifications

KEY GRADES UNITS STANDARDS LIMITS
PHYSICAL PROPERTIES
Mooney Viscosity ML (1+4)@100C ASTM D1646 40 ± 10
Hardness Shore A ASTM D2240 57 ±  5
Tensile Strength kg/cm2 ASTM D412 75 min
Elongation at Brake % ASTM D412 475 min
Specific Gravity gm/cc ASTM D297-18 1.11 ± 0.03
CHEMICAL PROPERTIES
Carbon Black % ASTM E 1131 30 min
Ash Content % ASTM D297-18 4 ± 2
Acetone Extract % ASTM D297-18 9 ± 3
Volatile Matter % 1 max
Polymer Content % ASTM E 1131 50 min
Curing
20min @160°C  
Reclaim Rubber 200
ZnO 5
Sulphur 2
TMTD 1
MBT 0.5